TECHNYL STAR AF 218 V30 BK 21N is a polyamide 6.6, ultra-high flow grade reinforced with 30% glass fiber, heat stabilized, designed for injection molding. Due to its outstanding flow characteristics, this grade shows exceptional processing behavior and excellent surface aspect of the finished part. It is ideal for use in the automotive industry for engine components and is perfectly compatible with Muccell® injection molding technology.

📌 Product Identification & Features

Polymer Type PA66 (Polyamide 66)
ISO 1043 Abbreviation PA66-GF30
ISO 16396 Designation PA66,GF30,MH,S14-100
Processing Technology Injection Molding
Certifications RoHS, EC 1907/2006 (REACH)
Color Available Black (BK)
Form Pellets
Typical Applications Automotive Parts, Pulleys, General Purpose, Engine Components
🔑 Key Features Overview

✅ Ultra-High Flow (Very high flow)
✅ Excellent Surface Finish
✅ Heat-Aging Stabilized
✅ 30% Glass Fiber Reinforced — High Rigidity
✅ Muccell® Injection Molding Compatible
✅ Suitable for Automotive Engine Components

⚡ Physical Properties

1.36
g/cm³ Density
0.75-0.8
% Water Absorption (24h/23°C)
0.25-0.35%
Molding Shrinkage (Parallel)
0.9-1.0%
Molding Shrinkage (Normal)

🔧 Mechanical Properties

Property DAM Cond.*
Tensile Modulus (1 mm/min) 10000 MPa 6500 MPa
Stress at Break 190 MPa 110 MPa Strain at Break 3% 8%
Flexural Modulus (ISO 178, 2 mm/min) 8600 MPa 5600 MPa
Flexural Strength (ISO 178, 2 mm/min) 285 MPa
Charpy Impact Strength (+23°C) 70 kJ/m² 80 kJ/m² Charpy Impact Strength (-30°C) 58 kJ/m² 64 kJ/m²
Charpy Notched Impact (+23°C) 10 kJ/m² 15 kJ/m²
Izod Notched Impact (+23°C) 9 kJ/m² 13 kJ/m²

* Conditioned according to ISO 1110

🔬 21N Technology Deep Dive

“21N” is the core modification technology of the TECHNYL STAR AF series, integrating the following innovations:

📈 Ultra-High Flowability: Through a special lubricant dispersion system, melt flow is enhanced by 40%+ compared to standard PA66 GF30, significantly increasing spiral flow length while dramatically reducing injection pressure and clamping force requirements.
Superior Surface Quality: 21N technology dramatically reduces glass fiber exposure, delivering a smooth, uniform matte surface finish suitable for appearance-critical components, eliminating secondary painting operations.
Reduced Injection Pressure: High flowability allows lower injection pressures and faster fill speeds, extending mold life and reducing energy consumption by 15%-25%.

📊 Mechanical Properties Analysis

High Rigidity: Dry tensile modulus of 10000 MPa and flexural strength of 285 MPa provide excellent structural load-bearing capacity.
Excellent Low-Temperature Impact: Charpy impact strength at -30°C reaches 58-64 kJ/m², suitable for cold environment applications.
Improved Toughness After Conditioning: Strain at break increases from 3% to 8%, notched impact increases from 10 to 15 kJ/m².
21N Surface Optimization: Achieves excellent surface quality while maintaining high flowability.

🌡️ Thermal Properties

Melting Temperature (10°C/min) 260°C
HDT (0.45 MPa) 257°C
HDT (1.80 MPa) 243°C
🔥 Thermal Stability

• Melting point of 260°C, within standard PA66 processing range.
• HDT of 243°C (1.8 MPa) — leading performance for 30% glass fiber reinforced PA66, suitable for high-temperature engine compartment environments.
• Heat-aging stabilized system ensures long-term service reliability.

🔥 Burning Behaviour

Flammability (1.5 mm) HB Rating (UL 94)
Burning Rate (FMVSS, Thickness 1 mm) < 100 mm/min
🏭 Muccell® Microcellular Foaming Compatibility

TECHNYL STAR AF 218 V30 BK 21N is specifically optimized for Muccell® microcellular foam injection molding technology. Its ultra-high flowability ensures uniform cell structure formation and excellent surface quality during the foaming process, while achieving 5%-20% density reduction, minimizing warpage, and shortening cycle times — making it an ideal solution for lightweight structural components.

🔧 Processing Conditions

Drying Conditions:
• Drying Temperature/Time: 80°C
• Suggested Max Moisture: 0.2%
• Material is supplied in airtight bags, ready for use. If moisture absorption occurs, dry with dehumidified air equipment (dew point ≤ -20°C) for 2-4 hours.

Injection Temperatures:
• Rear Zone: 265 – 275°C
• Middle Zone: 270 – 280°C
• Front Zone: 280 – 290°C

Recommended Mold Temperature:
• 60 – 90°C
• Up to 120°C for high surface quality requirements

⚠️ Injection Molding Advice

  • Equipment Wear Protection — For reinforced polyamides, use high carbon content steel with polishing purification, such as X38CrMoV5-1 (EN 1.2367/1.2343) or X160CrMoV12 (EN 1.2601/1.2379).
  • Process Window Control — Incorrect processing conditions (temperature, residence time, moisture level) can affect part quality and accelerate equipment wear.
  • Utilize 21N Flow Advantage — Use medium-to-high injection speeds to fully leverage high flow characteristics, reducing injection pressure by 15%-20% and shortening cycle times.

🔧 Typical Applications

🚗 Automotive Engine Components
Engine Covers, Intake Manifolds, Resonators
⚙️ Drivetrain
Pulleys, Tensioners, Belt Wheels
🔌 Electrical Connectors
High-Density Connectors, Sensor Housings
🏭 General Industry
Power Tool Housings, Pump Bodies, Gears